An elastic coupling is a mechanical device that connects two rotating shafts to transmit torque while accommodating misalignment, vibration damping, and shock absorption. It utilizes flexible elements (such as rubber, polyurethane, or metallic springs) to provide elasticity, allowing for angular, parallel, and axial misalignments between connected shafts.
Key Components and Types
Flexible Element: The core component that provides elasticity and damping properties. Common materials include elastomers, metal membranes, and grid springs.
Hub Components: Connect to the shafts via keyways, splines, or clamping mechanisms.
Common Types:
Jaw Couplings: Use polyurethane spiders for flexibility
Gear Couplings: Metallic teeth with elastomeric sleeves
Disc Couplings: Metallic diaphragms for high torque capacity
Grid Couplings: Spring grid elements for shock absorption
Working Mechanism
Elastic couplings operate by:
Torque Transmission: Transmit rotational power through the flexible element's deformation
Misalignment Compensation: Allow shafts to deviate slightly without excessive stress
Vibration Damping: Absorb torsional vibrations and shock loads
Thermal Expansion Accommodation: Compensate for axial growth due to temperature changes
Selection Criteria
When selecting an elastic coupling, consider:
Torque capacity and service factor
Speed range and balance requirements
Type and degree of misalignment
Operating temperature and environment
Maintenance accessibility
Installation and Maintenance
Proper installation requires:
Correct alignment within manufacturer's specifications
Appropriate lubrication (for certain types)
Regular inspection for wear, cracks, or degradation of flexible elements
Periodic torque checks on fasteners